Bergisons Making Of

Panels, switches and lights

I cut and engraved all panels out of ABS (acrylonitrile butadiene styrene) or semi transparent plexiglass using a small STEPCRAFT-2/300 CNC machine. I plan to make a tutorial on how to make panels with or without a CNC system soon, hang on. There are also tutorials on how to interface harware with your simulator.

The HDG/CRS panel The HDG/CRS panel
The ECS panel The ECS panel
The ELEC panel The ELEC panel

Sourcing adequate (and affordable) switches, pushbutton, rotaries and lights can be a bit tedious, so here are some sources I found useful:
 

2 and 3 position toggle switches

: pcflights.com

They can generally be sourced most easily in all kind of sizes and shapes from local hardware or automobile stores to various online shops. Constrary to this, I found it hard to find adequate switch caps like the ones used in the Hornet. So I decided to make them myself. See the switchcaps tutorial for more info.

 

Pushbuttons with LED

and customized labels: cockpitphd.com

I use them on the Jettison Station Select panel as well as for the engine and APU fire lights and switches. You can easily design your own labels, laser-print them on overhead transparency and insert them into the switches.

 

Knobs for rotary encoders, potis and switches

: ehcknobs.com

I tried to have them 3D printed by a friend, but eventually bought them from a professional supplier, as the selfmade quality just didn't cut it.

 

ebay is also still a very good source for both original and replica aircraft parts and switches. Mickey over at Hornetpits.org posted a comprehensive list of links to cockpit builder supply stores.

 

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